Materials We Work With


 AEI Fabrication Works With Many Metals & Grades

AEI Fabrication works with a wide range of metals, including stainless steel, steel, aluminum, copper and brass. We have worked with various grades of aluminum for almost two decades in designing, developing and fabricating thousands of industrial products. AEI Fabrication's aluminum, steel and stainless steel fixtures and components have been used in interior, exterior, hazardous, water-based and extreme temperature applications.  We handle all of our metal procurement in-house from reputable sources we've used for decades to ensure the highest quality grade of metal for you and your job.  A brief list of metals we can use in our fabrication processes is:

Aluminum Alloys

Multipurpose Aluminum (Alloy 6061): A combination of good strength, corrosion resistance, and machinability makes this the most widely used aluminum.

Precision-Cast Multipurpose Aluminum (MIC 6 Alloy): For outstanding machinability and stability, turn to this stress-relieved cast alloy.

High-Strength Multipurpose Aluminum (Alloy 6013): Get the corrosion resistance and thermal conductivity of Alloy 6061 with improved strength, hardness, and machinability.

Ultra-Corrosion-Resistant Architectural Aluminum (Alloy 6063): With superb corrosion resistance, this heat-treatable alloy is perfect for outdoor applications such as architectural trim, railings and piping.

High-Strength Aluminum (Alloy 2024): Alloy 2024 is the aluminum of choice when you need the strength of mild steel at one-third the weight.

Corrosion-Resistant High-Strength Aluminum (Alloy 7075): Exceptionally strong but still lightweight, this aircraft alloy has better corrosion resistance than Alloy 2024 due to the addition of zinc.

Ultra-Corrosion-Resistant High-Strength Aluminum (Alloy 7050): This high-strength alloy offers better corrosion resistance than Alloy 7075 when under stress.

Super-Corrosion-Resistant Aluminum (Alloy 5086): Choose this marine-grade aluminum alloy for its excellent corrosion resistance and good formability.

Super-Corrosion-Resistant Easy-to-Weld Aluminum (Alloy 5052): With excellent corrosion resistance and good formability, this alloy is similar to Alloy 5086 but also has good weldability for a wider range of applications.

High-Strength Super-Corrosion-Resistant Aluminum (Alloy 5083): The strongest of the marine-grade alloys, this aluminum alloy offers high strength in addition to excellent corrosion resistance and good weldability.

Basic Aluminum (Alloy 1100): Considered commercially pure, Alloy 1100 is 99% aluminum and is an excellent conductor of heat and electricity.

Basic Aluminum (Alloy 5005/5205) with Colored Finishes: Get the performance of basic aluminum in your choice of colors.

Improved-Strength Basic Aluminum (Alloy 3003): Good weldability, formability, and corrosion resistance make Alloy 3003 similar to Alloy 1100 but with slightly higher strength due to the addition of manganese.

Mold-Quality Aluminum (QC-10 Alloy): Outstanding thermal conductivity, when compared to steel, along with high strength and surface hardness make this heat-treatable alloy suitable for use in production injection molds and blow molds.

 

Steel Alloys

General Purpose Low-Carbon Steel: One of the most widely used types of steel, low-carbon steel is weldable, machinable, and can be surface hardened by heat treating.

High-Strength 1045 Carbon Steel: This economical material is stronger than low-carbon steel and is very easy to machine.

1215 Carbon Steel: For excellent machinability without lead, 1215 carbon steel can substitute for 12L14. It contains added sulfur and phosphorus to speed up machining.

Ultra-Machinable 12L14 Carbon Steel: When superior machinability is needed, 12L14 is the steel of choice. Lead added to the material acts as a lubricant for very fast machining and excellent surface finish.

Abrasion-Resistant AR400 Carbon Steel: This material withstands abrasion and wear from sliding and gouging because of its uniform hardness and the addition of elements such as nickel and molybdenum.

Impact-Resistant A516 Carbon Steel: Even in low temperatures, A516 resists breaking upon impact. Also known as pressure vessel quality steel (PVQ).

General Purpose 1074/1075 Spring Steel: Often used for springs and shims, this material is easier to form and bend than 1095 spring steel, but it has a lesser degree of bounce-back when heat treated.

Wear-Resistant 1095 Spring Steel: A high carbon content gives this spring steel good wear resistance and hardness for demanding applications. Use it to fabricate parts that will be used under continual stress, such as spring clips and washers.

Multipurpose 4140/4142 Alloy Steel: Also known as chrome-moly steel, this versatile material is used for many parts, such as gears, axles, shafts, collets, and dieholders.

High-Strength A514 Alloy Steel: A high yield strength makes A514 suitable for structural applications and supporting heavy loads. Also known as high-strength low-alloy (HSLA) steel, this alloy is treated for enhanced strength and hardness.

Easy-to-Weld 4130 Alloy Steel: Its carbon content is low enough for good weldability but high enough to give this steel abrasion and impact resistance. 4130 is often used for gears, fasteners, and structural applications.

Stress-Resistant 5160 Alloy Steel: Similar to spring steel, this material handles repeated cycles of stress without breaking.


Stainless Steel Alloys

Multipurpose 304 Stainless Steel: From cookware to chemical-processing equipment, 304 is the most commonly used stainless steel.

High-Temperature Multipurpose 309 Stainless Steel: Often used in heat exchangers and furnaces, 309 provides good corrosion resistance at elevated temperatures because of its high levels of chromium and nickel.

High-Strength Multipurpose 301 Stainless: Steel able to withstand repeated stress and wear, 301 provides the strength required for applications such as springs and fasteners.

Economy-Grade 430 Stainless Steel: Use 430 for decorative and light-duty applications, rather than outdoors or in extreme temperatures.

Weldable 321 Stainless Steel: When an application requires welding, 321 is the stainless steel of choice because its titanium content preserves corrosion resistance around the welded area.

Super-Corrosion-Resistant 316 Stainless Steel: Molybdenum gives 316 excellent corrosion resistance for use in a variety of marine and chemical-processing applications.

Strengthened Corrosion-Resistant A286 Stainless Steel: Combining the corrosion resistance of 316 with titanium for added strength, A286 is often used to make fasteners and engine components.

High-Strength Corrosion-Resistant 2205 Stainless Steel: Often used in caustic, high-pressure applications, 2205 resists cracking even when faced with a combination of tensile stress, corrosive chemicals, and heat.

Easy-to-Machine 303 Stainless Steel: For fabricating fittings and fasteners, 303 machines quickly without sticking to cutting tools.

Very Easy-to-Machine 416 Stainless Steel: One of the most machinable stainless steels available, 416 contains sulfur for fast machining without clogging cutting tools. It’s used for gears, screws, and shafts.

Wear-Resistant 410 Stainless Steel: Often used for fasteners and valves, 410 withstands abrasion and can be heat treated for greater hardness.

Mold-Quality Wear-Resistant 420 Stainless Steel: This hard material can be finely polished to a very smooth surface, making it suitable for fabricating molds.

Very Wear-Resistant 420V Stainless Steel: The addition of vanadium and carbon gives 420V excellent wear resistance. It can replace tool steels in highly abrasive applications.

Ultra-Hard Wear-Resistant 440C Stainless Steel: One of the hardest stainless steels after heat treating, 440C offers excellent wear and abrasion resistance.

Impact- and Wear-Resistant 440A Stainless Steel: Resistant to damage from impact and abrasion, 440A is often used for cutlery and valve components.

Blade-Quality Wear-Resistant S30V Stainless Steel: With excellent strength and wear resistance, S30V is a preferred material for knives and cutlery.


Brass & Copper Alloys

Multipurpose Copper (Alloy 110): With a minimum copper content of 99.9%, Alloy 110 has the characteristics for which copper is typically known: good electrical conductivity and corrosion resistance, as well as high formability.

Ultra-Conductive Copper (Alloy 101): Also known as oxygen-free high-conductivity (OFHC) or oxygen-free electronic (OFE) copper, this ultra-pure (99.99%) copper is good for high-temperature apps such as terminal lugs & wire connectors.

Machinable Copper (Alloy 145): Also known as tellurium copper, Alloy 145 offers good machinability, making it a great choice for creating high-speed screw machine products requiring conductivity and corrosion resistance.

High-Strength Copper (Alloy 182): Also known as RWMA Class 2 chromium copper, this chromium-copper alloy is stronger, harder, and more wear resistant than pure copper.

Ultra-Machinable Brass (Alloy 360): The standard by which copper, brass, and bronze machinability is measured, Alloy 360 is also known as free-machining brass. Its lead content prevents successful welding but does provide lubrication to enable high-speed machining such as drilling, milling, and tapping.

Ultra-Machinable Brass (Alloy 353): Commonly called engraver’s brass, Alloy 353 has machinability approaching that of Alloy 360 with a lower lead content. Well suited for forming applications such as knurling and threading.

Ultra-Machinable Brass (Alloy 385): Also known as architectural brass, Alloy 385 is easy to machine, with nearly the same machinability as Alloy 360.

Formable Brass (Alloy 260): This simple copper-zinc alloy offers the best formability of all the brasses, as well as good corrosion resistance and machinability.

Weldable Naval Brass (Alloy 464): This weldable alloy offers good corrosion resistance for saltwater and steam applications, as well as improved strength thanks to a high zinc content.

AEI Fabrication - Materials We Work With