AEI FABRICATION
SHEET & TUBE EQUIPMENT LIST
BROWS OUR EXSTENSIVE EQUIPMENT ROSTER.
AMADA LC 2515 C1 AJ LASER/PUNCH CUTTING SYSTEM WITH AUTOMATION
The 49-station Multi-Purpose Turret (MPT) integrates key processes that are typically performed as secondary operations. Four tapping stations (inch and metric taps) and three die lift stations allow the LC 2515 C1 AJ to process special part features quickly and precisely. The die lift stations automatically lift forming dies to achieve high-quality up-forms. A floating brush table around the turret area lifts the sheet to prevent down forms from hitting forming dies during sheet movement and ensures scratch-free part processing. Amada’s fiber laser cutting technology achieves faster cutting speeds compared to a CO2 laser. Additionally, a fiber laser gives users the ability to process difficult-to-cut materials such as copper, brass, and titanium.
SPECIFICATIONS
- MAX CONTINUOUS LASER OUTPUT : 3,000 Watts
- LASER SOURCE : FIBER
- LASER POWER STABILITY : ±2% OR LESS
- BEAM DIAMETER : APPROX. 27 MM DIAMETER AT SOURCE
- LASER WAVELENGTH : 1.08 µM TONNAGE 22 US
- HIT RATES X : 370/MIN. Y: 280/MIN. (0.197” STROKE, 1” PITCH)
- TOOLING TYPE : AMADA THICK TURRET
- MPT TURRET CAPACITY : 49 TOOL STATIONS (INCL. 4 TAPPING, 3 DIE LIFT, AND 1 A/I)
- PUNCH : SHEET MOVES IN X&Y-AXIS
- LASER : SHEET MOVES IN X-AXIS
- LASER HEAD : MOVES IN THE Y-AXIS
- PUNCH PROCESSING RANGE : 120” X 60”
- LASER / COMBINATION PROCESSING RANGE: 98.4” X 60” OR (120” X 60” WITH 1 REPOSITIONING CYCLE)
- MAX LASER CUTTING SPEED : 1200”/MIN.
- REPEATABILITY : ±0.0002”
- MAX SHEET WEIGHT : 110LBS. TO 330LBS.(DEPENDING ON TABLE SPEED)
- MAX MATERIAL THICKNESS : 0.25” WORK CHUTE SIZE : (X/Y) 15.75” X 60”
BENEFITS OF USING A LASER/PUNCH COMBO
The LC 2515 C1 AJ provides sheet metal fabricators maximum production flexibility by integrating Amada’s innovative Multi-Purpose Turret design and proven fiber laser technology. This combination of technologies allows users to perform multiple processes on a single machine. Processes such as tapping, forming, and laser cutting can all be programmed within a single machine program to maximize part accuracy and machine productivity.
AMADA LC 3015 F1 NT
The 6,000-Watt AMADA LC3015 F1 NT High-speed Laser Cutting System enables us to cut metal up to 1.5-inch thickness with tremendous, error-free laser precision. Even the most complex designs are simplified and executed in one third of the time by our laser cutting system, which is one of a handful in the United States.
Engineered to provide high-speed processing, ultra-precise accuracy, superior cutting quality and a full-range of capabilities. Our laser cutting system also utilizes a cell system approach to automation, with an optimal configuration selection for your project production and fabrication process.
The Amada LC3015 F1 NT brings productivity and output to a new level, saving you additional money on every run for your job.
SPECIFICATIONS
- LASER POWER : 6,000 Watts
- TRAVEL METHOD : Stationary table, X, Y & Z-axis movement for cutting head
- CONTROL METHOD : X, Y & Z simultaneous 3 axis control
- DRIVE MOTORS : Linear
- MAX SHEET SIZE : 60” (Y) x 120” (X)
- MAX CUT THICKNESS : 1.5 inches (varies per alloy)
- MAX MATERIAL WEIGHT : 2,000 lbs.
- MAX AXIS TRAVEL : 61” (Y) x 121” (X) x 3.94” (Z)
- MAX AXIS POSITIONING SPEED \: 4.724”/min (6,681”/min 45° vector)
- MAX SPEED Z-AXIS : 4.724 inches per minute
- POSITIONING ACCURACY : 0.0004” for the entire table
- ACCELERATION : X, Y: 1.5G Z: 3G
AMADA ENSIS 3015 AJ FIBER LASER CUTTING SYSTEM
Our 3,000-Watt AMADA ENSIS 3015 AJ Fiber Laser Cutting System enables us to cut thick and thin metal without a cutting lens change or manual setup, enabling higher speeds and more efficient processing for your jobs. Our ENSIS 3015 AJ high speed laser cutting system has the ability to cut thin materials up to four times faster than a CO2 laser. The ENSIS fiber laser can process up to 1-inch mild steel while utilizing only 3,000-Watts and can also cut brass, copper and titanium.
The ENSIS 3015 AJ is also is engineered to be compatible with the Industrial Internet of Things (IIoT) that allows us to continually improve laser cutting and manufacturing processes by best utilizing technology advancements. For your complex laser cutting jobs, our ENSIS Fiber Laser is your smart solution.
SPECIFICATIONS
- LASER POWER :: 3,000 Watts
- TRAVEL METHOD :: Stationary table, X, Y & Z-axis movement for cutting head
- CONTROL METHOD :: X, Y & Z (simultaneous 3 axis control)
- DRIVE MOTORS :: FANUC AC Servo motors
- MAX SHEET SIZE :: 120” (X) x 60” (Y)
- MAX CUT THICKNESS :: Mild Steel=.875”, Stainless=.5”, Aluminum=.375”
- MAX MATERIAL WEIGHT :: 2,000 lbs.
- MAX AXIS TRAVEL :: 121” (X) x 61” (Y) x 3.93” (Z)
- MAX AXIS POSITIONING SPEED :: 4.724”/min (6,693”/min 45° vector)
- MAX SPEED Z-AXIS :: 4.724 inches per minute
- REPEATABILITY :: +/- 0.0002”
- ACCELERATION :: 1.4G for the entire table
AMADA EM2510 NT SERVO DRIVE
TURRET PUNCH PRESS
We utilize the most efficient punching and stamping technology with an Amada EM2510 NT Servo Drive Turret and a PEGA255 punch press. Our Amada turret punches complete your job with high-precision and the utmost in quality. Our punching and stamping systems are operated to achieve efficient cycle times with up to 20+ ton capacity at a variety of dimensions and material thicknesses. These systems give you the opportunity to take advantage of the many newer processing capabilities available, while completing your job in a cost-efficient and ecologically-sensitive way.
SPECIFICATIONS
- PRESS CAPACITY : 22 TONS
- MAX HOLE DIAMETER : 4.500”
- TRAVEL METHOD : X and Y axes work piece movement
- CONTROL METHOD : X, Y, T & C
- DRIVE MOTORS : Fanuc AC Servo (X, Y, T, C, Z1, Z2)
- MAX SHEET SIZE : 50.0” (Y) x 196.85” (X) with on repositioning cycle
- MAX SHEET THICKNESS : 0.135”
- MAX MATERIAL WEIGHT : 110 lb. At F1 (330 lbs. At F4)
- MAX AXIS TRAVEL : 98.425” (X) x 50.0” (Y)
- MAX LINEAR TABLE SPEED (X/Y/COMBINED) : 3934 IPM / 3149 IPM / 5039 IPM
- PUNCHING ACCURACY : +/- 0.004” (+/- .0027” in High Accuracy Mode)
- POSITIONING ACCURACY : +/- 0.001”
- REPEATABILITY : +/- 0.001”
AMADA EG 6013 AR
AUTOMATED PRESS BRAKE
The EG 6013 AR bending cell (a servo-electric press brake) uses the world’s first dual servo-electric drive – allowing for high speed and high precision. Combined with a bending robot, the EG AR bends small parts, eliminating the need for human operation and reducing the risk of danger when dealing with small, difficult-to-
handle parts.
SPECIFICATIONS
- TONNAGE (US) : 600 kn
- MAXIMUM SIZE : 300x300x2.5 mm
- MINIMUM SIZE : 40x80x6 mm
- OPEN HEIGHT : 635mm
- STROKE LENGHT: 150mm
- APPROACH SPEED : 220mm per Second
- BENDING SPEED : 25mm per Second
- AXIS: ROBOT-6, TRAVEL-1
- PAYLOAD: 10kg (WITH GRIPPER)
AMADA HG 2204
247-TON PRESS BRAKE
At AEI Fabrication, we utilize a variety of AMADA Press Brakes to offer a wide range of metal bending and forming services. From forming complex fixture shapes to pressing consistent patterns, our forming capabilities can handle your project. With eco-friendly systems predicated on low energy consumption, our forming systems provide unparalleled precision and performance in both processing and back-gauge speed to ensure project savings.
SPECIFICATIONS
- TONNAGE (US) : 247 Tons
- MAX BEND LENGTH : 169.3”
- DISTANCE BETWEEN FRAMES : 148”
- STROKE LENGTH : 9.8”
- OPEN HEIGHT (No Holders) : 20.5”
- THROAT DEPTH : 17.7”
- APPROACH SPEED : 8.7” per Second
- BENDING SPEED : .79“ per Second
- RETURN SPEED : 9.8” per Second
- MACHINE LxWxH : 209” x 95” x 127”
- MACHINE WEIGHT : 41,100 lbs.
AMADA HG 1303
146-TON PRESS BRAKE
At AEI Fabrication, we utilize a variety of AMADA Press Brakes to offer a wide range of metal bending and forming services. From forming complex fixture shapes to pressing consistent patterns, our forming capabilities can handle your project. With eco-friendly systems predicated on low energy consumption, our forming systems provide unparalleled precision and performance in both processing and back-gauge speed to ensure project savings.
SPECIFICATIONS
- Tonnage (US): 146 tons
- Max Bend Length: 122.4”
- Distance Between Frames: 106.3”
- Stroke Length: 9.8”
- Open Height (no holders): 20.5”
- Throat Depth: 17.7”
- Machine Stroke: 9.8”
- Table Height: 37.4”
- Approach Speed: 8.7” per second
- Bending Speed: 0.79” per second
- Return Speed: 9.8” per second
- Machine Size: L159”xW95”xH121”
- Machine Weight: 25,355 lbs.
- Control Type: AMNC 3i
- Ram Repeatability: ±0.00004”
CMS DMC M950 DEBURRING-FINISHING MACHINE
DMC m950 is a compact deburring-finishing machine designed to meet a variety of production requirements for diversified machining. The machine allows us to better satisfy all dry deburring and satinising requirements of metallic surfaces thanks to the several customizable machine configurations and the technical features of the working units.
SPECIFICATIONS
- NUMBER OF OPERATING UNITS : 2-3
- WORKING WIDTH : 950 mm
- MIN/MAX WORKING THICKNESS
- (MOBILE WORKTABLE) : 0,5 ÷ 170 mm
- (MOBILE WORKTABLE) : 0,5 ÷ 200 mm
- SANDING BELT DIMENSIONS : 950 x 2620 mm
- FIXED HEIGHT FROM THE GROUND : 900 mm
- CONVEYOR BELT SPEED : 0,5 ÷ 10 m/min
TIMESAVERS 2200
WIDEBELT, BELT/BRUSH
& SLAG GRINDER
Designed for dry operations, the Series 2200 belt and belt/stainless steel brush machines deliver a great finish
SPECIFICATIONS
- NUMBER OF HEADS 1-3
- MACHINE WIDTHS OF 37″
- ELECTRONIC PHOTO-EYE ABRASIVE BELT TRACKING
- DUST EXTRACTION
- 15-45 FPM FEED SPEED
- 0-6″ MACHINE OPENING
- 8″ MINIMUM PART LENGTH
- 6-10″ CONTACT DRUMS
- 8″ BRUSH HEAD DIAMETER
- OSCILLATING BRUSH HEADS
CONSISTENT ACCURACY
The tight tolerance and repeatability of our Amada CNC lasers & brakes combined with inspections of flat blanks on our Fabrivision prior to forming insure that your parts are manufactured to spec every time.
AMADA FB3 1025
UP-ACTING PRESS BRAKE
SPECIFICATIONS
- TONNAGE (US) : 88 TONS
- MAX BEND LENGTH : 98.62”
- DISTANCE BETWEEN FRAMES : 80.71”
- OPEN HEIGHT : 14.57”
- STROKE LENGTH : 3.97”
- BENDING SPEED : .43“ per Second
AMADA RG 8024
UP-ACTING PRESS BRAKE
SPECIFICATIONS
- TONNAGE (US) : 88 TONS
- MAX BEND LENGTH : 101”
- OPEN HEIGHT : 18.5”
- STROKE LENGTH : 7.78”
- REPEATABILITY : ±.00004”
FINISHING
HARDWARE
CAD | ENGINEERING
QUALITY
WE ARE AEI FABRICATION
WE ARE A GROWING TEAM OF SKILLED INDIVIDUALS MANUFACTURING THE HIGHEST PRECISION PARTS IN THE INDUSTRY.
YOUR TRUSTED PARTNER IN MANUFACTURING
At AEI Fabrication, we specialize in cost-saving high-speed, precision laser cutting combined with efficient, full-service metal fabrication and machining, milling & turning capabilities to create a cost-effective, turn-key solution for clientele in a wide range of industry sectors.
Founded in 1995, we’ve been fabricating aluminum, steel and stainless industrial products and projects for over twenty years. We count many of the Fortune 2000 among our clientele, in industries including aerospace, bio-medical, semi conductor, warehousing, trucking, shipping, logistics, big-box retail, grocery, sports, alternative energy, entertainment, food service, manufacturing and education. We’re also proud to serve those that serve our country, with the U.S. Air Force and NASA among our family of valued clients. Our tenets of success start with a ‘can-do’ attitude fostered by our founder’s leadership that opens minds to possibilities and drives solution creation. AEI Fabrication is known industry-wide for working closely with clientele throughout the entire product development and production process to ensure the utmost in cost-efficiencies and customer satisfaction.
With our wide range of services from design to engineering to laser cutting to welding to machining to logistics, think of us as your ‘in-house’ fabricator. We maintain the tightest tolerances and guarantee meeting our clients deadlines. The key is putting our customer’s needs first by offering industry leading customer service.
THE START OF AEI
IN 1994 AEI BEGAN AS A LIGHTING COMPANY, DOING MAINLY ASSEMBLY AND OUTSOURCING METAL WORK. THROUGH THE YEARS AEI HAS EVOLVED INTO A HIGH PRECISION METAL PARTS MANUFACTURER PRODUCING ON AVERAGE MORE THAN 12,000 PARTS PER DAY
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AEI FABRICATION
WHAT CAN WE MANUFACTURE FOR YOU?
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