AEI FABRICATION
SHEET & TUBE EQUIPMENT LIST
BROWS OUR EXSTENSIVE EQUIPMENT ROSTER.
AMADA LC 2515 C1 AJ LASER/PUNCH CUTTING SYSTEM WITH AUTOMATION
The 49-station Multi-Purpose Turret (MPT) integrates key processes that are typically performed as secondary operations. Four tapping stations (inch and metric taps) and three die lift stations allow the LC 2515 C1 AJ to process special part features quickly and precisely. The die lift stations automatically lift forming dies to achieve high-quality up-forms. A floating brush table around the turret area lifts the sheet to prevent down forms from hitting forming dies during sheet movement and ensures scratch-free part processing. Amada’s fiber laser cutting technology achieves faster cutting speeds compared to a CO2 laser. Additionally, a fiber laser gives users the ability to process difficult-to-cut materials such as copper, brass, and titanium.
SPECIFICATIONS
- MAX CONTINUOUS LASER OUTPUT : 3,000 Watts
- LASER SOURCE : FIBER
- LASER POWER STABILITY : ±2% OR LESS
- BEAM DIAMETER : APPROX. 27 MM DIAMETER AT SOURCE
- LASER WAVELENGTH : 1.08 µM TONNAGE 22 US
- HIT RATES X : 370/MIN. Y: 280/MIN. (0.197” STROKE, 1” PITCH)
- TOOLING TYPE : AMADA THICK TURRET
- MPT TURRET CAPACITY : 49 TOOL STATIONS (INCL. 4 TAPPING, 3 DIE LIFT, AND 1 A/I)
- PUNCH : SHEET MOVES IN X&Y-AXIS
- LASER : SHEET MOVES IN X-AXIS
- LASER HEAD : MOVES IN THE Y-AXIS
- PUNCH PROCESSING RANGE : 120” X 60”
- LASER / COMBINATION PROCESSING RANGE: 98.4” X 60” OR (120” X 60” WITH 1 REPOSITIONING CYCLE)
- MAX LASER CUTTING SPEED : 1200”/MIN.
- REPEATABILITY : ±0.0002”
- MAX SHEET WEIGHT : 110LBS. TO 330LBS.(DEPENDING ON TABLE SPEED)
- MAX MATERIAL THICKNESS : 0.25” WORK CHUTE SIZE : (X/Y) 15.75” X 60”
BENEFITS OF USING A LASER/PUNCH COMBO
The LC 2515 C1 AJ provides sheet metal fabricators maximum production flexibility by integrating Amada’s innovative Multi-Purpose Turret design and proven fiber laser technology. This combination of technologies allows users to perform multiple processes on a single machine. Processes such as tapping, forming, and laser cutting can all be programmed within a single machine program to maximize part accuracy and machine productivity.
AMADA LC 3015 F1 NT
The 6,000-Watt AMADA LC3015 F1 NT High-speed Laser Cutting System enables us to cut metal up to 1.5-inch thickness with tremendous, error-free laser precision. Even the most complex designs are simplified and executed in one third of the time by our laser cutting system, which is one of a handful in the United States.
Engineered to provide high-speed processing, ultra-precise accuracy, superior cutting quality and a full-range of capabilities. Our laser cutting system also utilizes a cell system approach to automation, with an optimal configuration selection for your project production and fabrication process.
The Amada LC3015 F1 NT brings productivity and output to a new level, saving you additional money on every run for your job.
SPECIFICATIONS
- LASER POWER : 6,000 Watts
- TRAVEL METHOD : Stationary table, X, Y & Z-axis movement for cutting head
- CONTROL METHOD : X, Y & Z simultaneous 3 axis control
- DRIVE MOTORS : Linear
- MAX SHEET SIZE : 60” (Y) x 120” (X)
- MAX CUT THICKNESS : 1.5 inches (varies per alloy)
- MAX MATERIAL WEIGHT : 2,000 lbs.
- MAX AXIS TRAVEL : 61” (Y) x 121” (X) x 3.94” (Z)
- MAX AXIS POSITIONING SPEED \: 4.724”/min (6,681”/min 45° vector)
- MAX SPEED Z-AXIS : 4.724 inches per minute
- POSITIONING ACCURACY : 0.0004” for the entire table
- ACCELERATION : X, Y: 1.5G Z: 3G
TRUMPF TRULASER TUBE 3000 FIBER
If you’re looking for high-quality and precise manufacturing services for your long-run production projects, you’ll be happy to know that we offer the TruLaser Tube 3000 fiber services. This state-of-the-art tube-cutting CNC is equipped with a solid-state laser and TRUMPF cutting technology to produce unparalleled precision and quality cuts.
With RapidCut technology, we can efficiently produce even the smallest contours without sacrificing quality, ensuring that your project is completed in a timely manner.
Our bevel-cutting option allows us to achieve premium quality cuts with angles of up to 45°, making it possible to produce complex shapes and designs without compromising on precision.
By utilizing our TruLaser Tube 3000 fiber services, you can trust that your long-run production projects will be completed with the utmost precision and quality. We pride ourselves on delivering exceptional results to our clients, and our state-of-the-art machine ensures that we can do just that
SPECIFICATIONS
FIBER LASER
- MAX POWER : 3000 Watts
ROUND TUBE
- MAX OUTSIDE DIAMETER : 152 mm
- MAXIMUM OUTSIDE DIAMETER : (OPTIONAL) 170 mm *1
RECTANGULAR PROFILE
- MAXSIDE LENGTH AND OUTER CIRCLE DIAMETER : 152 mm / 170 mm
MAX RAW MATERIAL LENGTH FOR AUTOMATIC LOADING
- FOR LOADMASTER TUBE : 6.5 M 6500 mm
- FOR LOADMASTER TUBE : 8.0 M 8000 mm *2
FINISHED PART LENGTH
- FOR UNLOADING UNIT : 3 M 3000 mm
- FOR UNLOADING UNIT : 4.75 M 4750 mm
- FOR UNLOADING UNIT : 6.5 M 6500 mm
WORKPIECE WEIGHT
- MAX PATH WEIGHT (STANDARD/OPTIONAL) 18.5 kg/m
MAX MATERIAL THICKNESS
- MILD STEEL 8 mm / 8 mm
- STAINLESS STEEL 6 mm / 4 mm
- ALUMINUM 6 mm / 4 mm
- COPPER 4 mm
- BRASS 4 mm
AMADA ENSIS 3015 AJ FIBER LASER CUTTING SYSTEM
Our 3,000-Watt AMADA ENSIS 3015 AJ Fiber Laser Cutting System enables us to cut thick and thin metal without a cutting lens change or manual setup, enabling higher speeds and more efficient processing for your jobs. Our ENSIS 3015 AJ high speed laser cutting system has the ability to cut thin materials up to four times faster than a CO2 laser. The ENSIS fiber laser can process up to 1-inch mild steel while utilizing only 3,000-Watts and can also cut brass, copper and titanium.
The ENSIS 3015 AJ is also is engineered to be compatible with the Industrial Internet of Things (IIoT) that allows us to continually improve laser cutting and manufacturing processes by best utilizing technology advancements. For your complex laser cutting jobs, our ENSIS Fiber Laser is your smart solution.
SPECIFICATIONS
- LASER POWER :: 3,000 Watts
- TRAVEL METHOD :: Stationary table, X, Y & Z-axis movement for cutting head
- CONTROL METHOD :: X, Y & Z (simultaneous 3 axis control)
- DRIVE MOTORS :: FANUC AC Servo motors
- MAX SHEET SIZE :: 120” (X) x 60” (Y)
- MAX CUT THICKNESS :: Mild Steel=.875”, Stainless=.5”, Aluminum=.375”
- MAX MATERIAL WEIGHT :: 2,000 lbs.
- MAX AXIS TRAVEL :: 121” (X) x 61” (Y) x 3.93” (Z)
- MAX AXIS POSITIONING SPEED :: 4.724”/min (6,693”/min 45° vector)
- MAX SPEED Z-AXIS :: 4.724 inches per minute
- REPEATABILITY :: +/- 0.0002”
- ACCELERATION :: 1.4G for the entire table
AMADA EM2510 NT SERVO DRIVE
TURRET PUNCH PRESS
We utilize the most efficient punching and stamping technology with an Amada EM2510 NT Servo Drive Turret and a PEGA255 punch press. Our Amada turret punches complete your job with high-precision and the utmost in quality. Our punching and stamping systems are operated to achieve efficient cycle times with up to 20+ ton capacity at a variety of dimensions and material thicknesses. These systems give you the opportunity to take advantage of the many newer processing capabilities available, while completing your job in a cost-efficient and ecologically-sensitive way.
SPECIFICATIONS
- PRESS CAPACITY : 22 TONS
- MAX HOLE DIAMETER : 4.500”
- TRAVEL METHOD : X and Y axes work piece movement
- CONTROL METHOD : X, Y, T & C
- DRIVE MOTORS : Fanuc AC Servo (X, Y, T, C, Z1, Z2)
- MAX SHEET SIZE : 50.0” (Y) x 196.85” (X) with on repositioning cycle
- MAX SHEET THICKNESS : 0.135”
- MAX MATERIAL WEIGHT : 110 lb. At F1 (330 lbs. At F4)
- MAX AXIS TRAVEL : 98.425” (X) x 50.0” (Y)
- MAX LINEAR TABLE SPEED (X/Y/COMBINED) : 3934 IPM / 3149 IPM / 5039 IPM
- PUNCHING ACCURACY : +/- 0.004” (+/- .0027” in High Accuracy Mode)
- POSITIONING ACCURACY : +/- 0.001”
- REPEATABILITY : +/- 0.001”
AMADA EG 6013 AR
AUTOMATED PRESS BRAKE
The EG 6013 AR bending cell (a servo-electric press brake) uses the world’s first dual servo-electric drive – allowing for high speed and high precision. Combined with a bending robot, the EG AR bends small parts, eliminating the need for human operation and reducing the risk of danger when dealing with small, difficult-to-
handle parts.
SPECIFICATIONS
- TONNAGE (US) : 600 kn
- MAXIMUM SIZE : 300x300x2.5 mm
- MINIMUM SIZE : 40x80x6 mm
- OPEN HEIGHT : 635mm
- STROKE LENGHT: 150mm
- APPROACH SPEED : 220mm per Second
- BENDING SPEED : 25mm per Second
- AXIS: ROBOT-6, TRAVEL-1
- PAYLOAD: 10kg (WITH GRIPPER)
AMADA HG 2204
247-TON PRESS BRAKE
At AEI Fabrication, we utilize a variety of AMADA Press Brakes to offer a wide range of metal bending and forming services. From forming complex fixture shapes to pressing consistent patterns, our forming capabilities can handle your project. With eco-friendly systems predicated on low energy consumption, our forming systems provide unparalleled precision and performance in both processing and back-gauge speed to ensure project savings.
SPECIFICATIONS
- TONNAGE (US) : 247 Tons
- MAX BEND LENGTH : 169.3”
- DISTANCE BETWEEN FRAMES : 148”
- STROKE LENGTH : 9.8”
- OPEN HEIGHT (No Holders) : 20.5”
- THROAT DEPTH : 17.7”
- APPROACH SPEED : 8.7” per Second
- BENDING SPEED : .79“ per Second
- RETURN SPEED : 9.8” per Second
- MACHINE LxWxH : 209” x 95” x 127”
- MACHINE WEIGHT : 41,100 lbs.
AMADA HG 1303
146-TON PRESS BRAKE
At AEI Fabrication, we utilize a variety of AMADA Press Brakes to offer a wide range of metal bending and forming services. From forming complex fixture shapes to pressing consistent patterns, our forming capabilities can handle your project. With eco-friendly systems predicated on low energy consumption, our forming systems provide unparalleled precision and performance in both processing and back-gauge speed to ensure project savings.
SPECIFICATIONS
- Tonnage (US): 146 tons
- Max Bend Length: 122.4”
- Distance Between Frames: 106.3”
- Stroke Length: 9.8”
- Open Height (no holders): 20.5”
- Throat Depth: 17.7”
- Machine Stroke: 9.8”
- Table Height: 37.4”
- Approach Speed: 8.7” per second
- Bending Speed: 0.79” per second
- Return Speed: 9.8” per second
- Machine Size: L159”xW95”xH121”
- Machine Weight: 25,355 lbs.
- Control Type: AMNC 3i
- Ram Repeatability: ±0.00004”
TIMESAVERS 2000 WIDEBELT, BELT/BRUSH& SLAG GRINDER
Our TIMESAVERS 2000 Widebelt Belt/Brush and Slag Grinder enables us to deliver superior surface finishing services to our clients. This versatile and efficient equipment expertly handles various materials, offering consistent results in both deburring and surface preparation. By employing this advanced technology, we ensure that each component we produce meets the highest standards of quality and smoothness, catering to the specific needs of our clients. Trust AEI Fabrication for exceptional finishing solutions that elevate the quality of your projects.
SPECIFICATIONS
- NUMBER OF HEADS: 1-3
- HEAD TYPES: DRUM, BRUSH
- MACHINE WIDTHS: 900 MM, 1100 MM, 1300 MM
- UP TO 15 KW MAIN DRIVE MOTOR
- 1900 MM OR 2620 MM ABRASIVE BELT LENGTH
- AUTOMATIC ABRASIVE BELT TRACKING
- 0-127 MM BED OPENING
- 0,75 KW, 2,5-14 M/MIN FEED SPEED
- 150 MM DIAMETER ADJUSTABLE CONTACT DRUMS
- 1220 DIAMETER BRUSH, 22M/SEC
CONSISTENT ACCURACY
The tight tolerance and repeatability of our Amada CNC lasers & brakes combined with inspections of flat blanks on our Fabrivision prior to forming insure that your parts are manufactured to spec every time.
CMS DMC M950R
At AEI Fabrication, we employ the advanced CMS DMC M950R deburring-finishing machine to provide our clients with exceptional finishing services. This state-of-the-art equipment streamlines the deburring and finishing process, ensuring precision and efficiency in delivering seamless, high-quality components. The M950R’s versatility enables us to handle a wide range of materials and sizes, meeting the diverse needs of our clients. With our commitment to excellence and investment in cutting-edge technology, we consistently deliver expertly finished parts that exceed expectations, making AEI Fabrication the go-to choice for all your deburring and finishing requirements.
SPECIFICATIONS
- NUMBER OF OPERATING UNITS : 2 – 3
- WORKING WIDTH : MM 950
- MIN/MAX WORKING THICKNESS (MOBILE WORKTABLE) : MM 0,5 ÷ 170
- MIN/MAX WORKING THICKNESS (FIXED WORKTABLE) : MM 0,5 ÷ 200
- SANDING BELT DIMENSIONS : MM 970X260
- FIXED HEIGHT WORKTABLE : MM 900
- MAT FEED SPEED : M/MIN 0,5 ÷ 10
AMADA FB3 1025
UP-ACTING PRESS BRAKE
SPECIFICATIONS
- TONNAGE (US) : 88 TONS
- MAX BEND LENGTH : 98.62”
- DISTANCE BETWEEN FRAMES : 80.71”
- OPEN HEIGHT : 14.57”
- STROKE LENGTH : 3.97”
- BENDING SPEED : .43“ per Second
AMADA RG 8024
UP-ACTING PRESS BRAKE
SPECIFICATIONS
- TONNAGE (US) : 88 TONS
- MAX BEND LENGTH : 101”
- OPEN HEIGHT : 18.5”
- STROKE LENGTH : 7.78”
- REPEATABILITY : ±.00004”
FINISHING
HARDWARE
CAD | ENGINEERING
QUALITY
WE ARE AEI FABRICATION
WE ARE A GROWING TEAM OF SKILLED INDIVIDUALS MANUFACTURING THE HIGHEST PRECISION PARTS IN THE INDUSTRY.
YOUR TRUSTED PARTNER IN MANUFACTURING
At AEI Fabrication, we specialize in cost-saving high-speed, precision laser cutting combined with efficient, full-service metal fabrication and machining, milling & turning capabilities to create a cost-effective, turn-key solution for clientele in a wide range of industry sectors.
Founded in 1995, we’ve been fabricating aluminum, steel and stainless industrial products and projects for over twenty years. We count many of the Fortune 2000 among our clientele, in industries including aerospace, bio-medical, semi conductor, warehousing, trucking, shipping, logistics, big-box retail, grocery, sports, alternative energy, entertainment, food service, manufacturing and education. We’re also proud to serve those that serve our country, with the U.S. Air Force and NASA among our family of valued clients. Our tenets of success start with a ‘can-do’ attitude fostered by our founder’s leadership that opens minds to possibilities and drives solution creation. AEI Fabrication is known industry-wide for working closely with clientele throughout the entire product development and production process to ensure the utmost in cost-efficiencies and customer satisfaction.
With our wide range of services from design to engineering to laser cutting to welding to machining to logistics, think of us as your ‘in-house’ fabricator. We maintain the tightest tolerances and guarantee meeting our clients deadlines. The key is putting our customer’s needs first by offering industry leading customer service.
THE START OF AEI
IN 1994 AEI BEGAN AS A LIGHTING COMPANY, DOING MAINLY ASSEMBLY AND OUTSOURCING METAL WORK. THROUGH THE YEARS AEI HAS EVOLVED INTO A HIGH PRECISION METAL PARTS MANUFACTURER PRODUCING ON AVERAGE MORE THAN 12,000 PARTS PER DAY
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AEI FABRICATION
WHAT CAN WE MANUFACTURE FOR YOU?
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